Product Characteristics
High-precision 20CrMnTi Bevel Gear Pair
Bevel gears are forged from carburized alloy steel 20CrMnTi with Grade 7 precision, surface hardness reaching 58-62HRC. Curved tooth design delivers wider contact area than standard right-angle spur gears, distributing force evenly and resisting sudden impact loads during power conversion.
Integrally Cast HT250 Right Angle Housing
90-degree angular housing is one-piece cast from HT250 grey cast iron with integrated reinforcing ribs, featuring strong bending and torsion resistance. The natural vibration-damping material eliminates resonance during high-speed bevel gear operation, compatible with vertical, horizontal and side mounting layouts.
Dual-grade Bearing Matching & Multi-layer Sealing System
Taiwan-made oil-proof dust seals are installed on shaft ends to block dust and cutting fluid. Drive shafts are tempered 40Cr alloy steel. Standard bearings are domestic HRB, LYC, ZWZ brands, while upgraded SKF imported bearings are optional to match light and heavy load conditions respectively.
Product advantages
High-efficiency 90° Power Conversion (94%-96%)
2-stage right angle gearbox efficiency hits 96%, 3-stage reaches 94%. Precisely meshed bevel gears cut power loss greatly, lowering long-term electricity cost compared with low-grade right-angle reducers.
Low Temperature Rise & Ultra-quiet Angular Output
Temperature rise ≤40℃ at no load, ≤55℃ under full load, overall noise limited below 65dB. Smooth curved tooth engagement eliminates jerky vibration, meeting strict low-noise requirements of food, packaging and automated production lines.
100% Pre-shipment Test & Anti-oil-leak Design
Every unit undergoes full no-load and full-load performance inspection before delivery. Precision-machined housing joints plus anti-sling oil seal structure solve the common oil leakage defect of right-angle transmission equipment fundamentally.
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FAQ
Q: Can the right angle housing be mounted in multiple directions? How is its anti-vibration performance?
A:The HT250 cast iron housing comes with multi-direction mounting flanges for vertical, horizontal and side 90° installation. Cast iron has inherent vibration absorption capacity, far more suitable for heavy-duty vibrating conveyors than aluminum alloy housings.
Q: What working conditions fit the two bearing configurations, and is there a big gap in service life?
A:Domestic HRB/LYC/ZWZ bearings fit standard medium-load assembly lines at normal temperature; premium SKF bearings are designed for 24/7 heavy-duty, dusty and corrosive working sites, extending wear resistance service life by over 40%.
Q:Will overheating occur during long-hour full-load operation of the right angle gearbox? What's the temperature control standard?
A:Abnormal overheating won't happen, with max allowable temperature rise capped at 55℃ under full load. Optimized heat dissipation channels plus circulating lubrication support round-the-clock continuous 90-degree power transmission.
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