High-Power Upgraded Winding in Identical Frame Size
The 180W Micro Gear Motor adopts the proven standard dimension of 100*100mm. Its overall size, weight and length are completely consistent with those of the 160W model. The internal thickened and reinforced pure copper winding is upgraded to 180W. Power expansion renovation can be realized without modifying the equipment mounting base, which reduces equipment renovation costs.
Ultra-Wide-Range Capacitor Startup Matching System
After the rated power of the Micro Gear Motor is increased, it is matched with a wide-range starting capacitor of 10uF~48uF and has an operating current range of 0.8~2.8A. Sufficient starting current is reserved for frequent forward and reverse rotation and instantaneous impact loads of heavy-duty equipment, enabling smooth heavy-load startup without voltage drop.
Uniform Shaft Layout for High Torque Transmission
The input end of the gear reduction motor and the output end of the gearbox adopt a unified 15 mm solid high-strength shaft. The speed ratio covers all specifications from 1:3 to 1:300, with an output torque ranging from 2.81 Nm to 43 Nm. It delivers greater power reserve under the same overall dimensions, suitable for high-load production lines such as heavy-duty sorting, material lifting and large roller conveying.
Pressure-Resistant Multi-Layer Sealing for Long Clean Operation
Our 180W Micro Gear Motor is equipped with multiple high and low temperature resistant oil seals inside the gearbox. Every motor undergoes a full pressure retention and leakage prevention inspection before leaving the factory. It can operate continuously under full load for a long time without oil seepage contamination, making it suitable for industries with strict cleanliness standards such as pharmaceuticals and food processing.
Helical Gear Noise Reduction with Circumferential Full Heat Dissipation
The AC gear motor adopts high-precision ground helical gears to weaken meshing resonance, cutting operating noise by 10% compared with standard reducers in the industry. Heat dissipation ribs surrounding the entire housing widen heat dissipation channels, lowering temperature rise under full load operation by more than 10%, enabling non-stop heavy-duty assembly line operation all year round.
IP55 Industrial Protection & Cost-Effective Heavy Load Solution
The complete reducer unit features IP55 dust-proof and splash-proof protection, enabling stable operation in harsh processing stations with heavy dust and coolant splashes. After optimization of the transmission structure, its ultimate load capacity has increased by over 10%. Compared with imported motors of the same torque, it reduces procurement costs and serves as a cost-effective power solution for heavy-duty automated equipment.
Q:Can this motor with Class F insulation start stably in low-temperature workshops below zero?
A:Windings adopt low-temperature resistant varnish dipping technology to support normal startup at -15℃. If ambient temperature stays below -20℃ all day, 48uF large capacitors are required to compensate capacity attenuation under low temperature and guarantee sufficient startup torque.
Q:Is the 43Nm peak torque suitable for continuous stamping impact loads?
A:Not recommended. Periodic impact loads of stamping machines easily lead to gear fatigue fracture. Actual operating torque should be limited within 50% of peak value for such working conditions, or choose higher-power motors instead.
Q:Will unilateral force on output shaft cause severe keyway abrasion under long horizontal installation with 6.6kg weight?
A:Abrasion stays minimal under centered stress conditions. Auxiliary support brackets are suggested to share radial pressure if the shaft bears long-term unilateral load, which can reduce over 70% abrasion on keyway and shaft body to extend gearbox service life.
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